dw735 manual
Safety Precautions and WARNINGS
Always read the instruction manual before operating the planer to avoid personal injury. Wear protective gear and ensure loose clothing is secured. Keep the work area clean and well-lit. Never stand on the tool or use damaged accessories. Disconnect power before performing maintenance or changing cutter knives. Failure to follow warnings may result in serious injury or equipment damage.
1.1. Essential Safety Practices
Always read the instruction manual thoroughly before operating the DW735 planer. Wear safety glasses, a dust mask, and keep loose clothing tied back. Ensure the work area is clean and well-lit. Never operate the planer near water or in humid conditions. Avoid wearing jewelry that could get caught in moving parts. Keep children and bystanders away. Regularly inspect the power cord, belts, and pulleys for damage. Disconnect the power supply before performing maintenance or changing cutter knives. Follow all safety guidelines to minimize risks and ensure safe operation.
1.2. Understanding Warning Symbols and Labels
Warning symbols and labels on the DW735 planer are critical for safe operation. The danger symbol indicates immediate hazards that could cause death or serious injury. The warning symbol signals potential hazards that may result in injury or damage. The caution symbol alerts users to prevent property damage. The notice symbol provides important information for proper usage. Always adhere to these labels to ensure safe and effective operation. Ignoring warnings may lead to severe consequences, including electrical shock, fire, or physical harm.
Technical Specifications and Features
The DW735 planer features a powerful 1800W motor with 10,000 RPM speed, a robust cutterhead with three knives, and a 330mm x 190mm table. It weighs 42.6kg.
2.1. Motor Power and Speed
The DW735 planer is equipped with a powerful 1800W motor, delivering a high rotational speed of 10,000 RPM. This ensures efficient stock removal and smooth operation. The motor’s robust design minimizes vibration, providing consistent performance even with demanding workpieces. The high-speed cutterhead enables precise material processing, making it ideal for professional and DIY woodworking projects. The combination of power and speed allows for fast and accurate results, ensuring optimal performance across various woodworking applications.
2.2. Cutterhead and Knife System
The DW735 features a robust cutterhead equipped with three high-quality knives, designed for precise and efficient material removal. Ensure knives are mounted as per the manual, with all bolts securely tightened. Regularly inspect for wear and replace as needed to maintain performance. The knife system allows for quick replacement by disconnecting power, removing the dust cover, and using the locking lever. Proper alignment and sharpness of knives are crucial for optimal results. Always follow installation guidelines to ensure safety and extend the system’s lifespan.
2.3. Dust Collection and Safety Features
The DW735 is equipped with an efficient dust collection system, minimizing debris during operation for better visibility and safety. It’s crucial to use the recommended accessories and follow all safety guidelines; Always wear protective gear, keep loose clothing secure, and ensure the work area is clean. Regularly inspect the power cord and belts for wear. Never overlook safety warnings, as failure to comply can lead to serious injury or equipment damage. Proper maintenance ensures optimal performance and longevity.
Installation and Assembly
Unpacking and inventory are crucial first steps. Ensure all components are included and undamaged. Follow the step-by-step assembly guide for proper installation. Use essential tools like wrenches and Allen keys. Align and secure the cutterhead, ensuring stability and levelness. Refer to the manual for detailed instructions and troubleshooting tips.
3.1. Unpacking and Inventory
Begin by carefully unpacking the DW735 planer and checking for any visible damage. Ensure all components are included as listed in the manual, such as the planer, cutterhead, knives, and tools. Verify the serial number and inspect each part for dents or scratches. If any items are missing or damaged, contact customer support immediately. Organize the parts on a clean, stable surface and use the provided inventory list to confirm everything is accounted for before proceeding with assembly.
3.2. Step-by-Step Assembly Guide
Begin by unpacking and verifying all components. Attach the stand to the planer base using the provided bolts, ensuring stability. Align the cutterhead with the table and secure it firmly. Install the knives according to the manual’s instructions, tightening all bolts evenly. Connect the power cord and test the planer at a low setting to ensure proper operation. Double-check all connections and ensure the machine is level before use. Always follow safety guidelines during assembly to prevent accidents.
Operating the Planer
Adjust the planer settings according to the material thickness. Feed the wood evenly and maintain consistent pressure. Monitor the cutterhead’s performance and adjust as needed for smooth results.
4.1. Selecting the Right Cutting Tools
Selecting the correct cutting tools for your DW735 planer is crucial for optimal performance. Use high-quality, sharp knives designed for the DW735 to ensure precise cuts and minimize wear. The planer supports standard knives and reversible knives for extended life. For jointing, consider the optional rabbeting kit for enhanced versatility. Always refer to the manual for compatibility and installation guidelines. Inspect tools for damage before use and ensure proper mounting to avoid accidents and ensure consistent results.
4.2. Basic Operation and Controls
Begin by ensuring the planer is on a stable surface. Use the power switch to start and stop the machine. Adjust the depth knob to set the desired cutting thickness. The emergency stop button provides quick shutoff for safety. Always feed material evenly and maintain consistent pressure. Keep hands away from moving parts and ensure proper alignment for smooth operation. Refer to the manual for specific control functions and operational guidelines to achieve professional results safely and efficiently.
Maintenance and Troubleshooting
Regularly inspect and clean the planer, checking for worn or damaged parts. Tighten all bolts and ensure proper alignment. Refer to the manual for troubleshooting common issues like uneven cutting or motor overheating. Replace damaged power cords and check belt tension for optimal performance. Schedule routine maintenance to maintain efficiency and safety.
5.1. Regular Maintenance Tasks
Regular maintenance is crucial for optimal performance and safety. Inspect the power cord for fraying or damage and replace if necessary. Check belts and pulleys for wear or looseness, adjusting or replacing them as needed. Ensure all bolts are tightly secured, especially after assembly. Clean the cutterhead and knife system regularly to prevent debris buildup. Lubricate moving parts as recommended in the manual to maintain smooth operation. Always disconnect the power before performing any maintenance tasks to avoid accidents.
5.2. Common Issues and Solutions
Common issues with the DW735 planer include loose cutter knives, uneven cutting, and belt wear. Ensure cutter knives are securely mounted and bolts are tightened. For uneven cutting, check knife alignment and adjust as needed. Inspect belts for wear and replace if cracked or frayed. Regular lubrication of moving parts prevents friction damage. If the planer vibrates excessively, balance the cutterhead or tighten loose components. Always refer to the manual for specific troubleshooting steps to maintain performance and safety.
Warranty and Support Information
The DW735 planer is backed by a 3-year warranty. For detailed terms and conditions, refer to the manual. Visit the official DeWalt service website for support.
6.1. Warranty Terms and Conditions
The DW735 planer is covered by a 3-year limited warranty, commencing from the date of purchase. This warranty covers defects in materials and workmanship under normal use. Registration may be required for warranty activation. For full details, refer to the manual or visit the official DeWalt website. Extended service plans may be available for purchase. Contact DeWalt customer support for warranty-related inquiries or claims.
6.2. Contacting Customer Support
For assistance with the DW735 planer, visit DeWalt’s official support website at https://support.dewalt.com. Use the live chat feature or submit a support ticket for inquiries. You can also contact their customer service team via phone or email. Support is available Monday through Friday, 8 AM to 6 PM EST. Ensure you have your product serial number ready for faster service. Refer to the manual for contact details and warranty-related support options.
Frequently Asked Questions
How do I replace the cutter knives? Simply disconnect power, remove the dust cover, and use the knife lock lever. Why is my planer noisy? Ensure all bolts are tightened and knives are properly aligned. Why are results uneven? Check knife sharpness and workpiece alignment. For more details, refer to the manual.
7.1. General Usage and Performance
The DW735 planer is designed for efficient wood processing, handling materials up to 330mm wide. For optimal performance, ensure the cutter knives are sharp and properly aligned. Regularly inspect and clean the machine to maintain accuracy. Always follow the manual’s guidelines for power settings and material feed rates. Proper maintenance, like tightening bolts and lubricating moving parts, ensures consistent results. If uneven finishes occur, check knife alignment and workpiece preparation. Refer to the manual for troubleshooting common issues and achieving the best performance.
7.2. Maintenance and Repair
Regular maintenance is crucial for the optimal performance of your DW735 planer. Replace cutter knives when they show signs of wear to ensure smooth operation. Inspect the power cord for any fraying or damage and replace it if necessary. Check belts and pulleys for wear and tear, and lubricate all moving parts to prevent excessive friction. Ensure all bolts are securely tightened before each use. For more complex repairs or if you’re unsure about any procedure, always consult the user manual for detailed instructions and follow the recommended safety guidelines.